Crystal® Filling Lines 手動/自動/機械臂充填機
應用領域 / Fields of use
Crystal® M1 Filling Station

- Manual equipment
Crystal® L1 & SL1 Robot Line

- Robotic equipment
- Multicontainer equipment
Crystal® PX Filling Line

- Fully automated line
步驟說明 / Process
The overall filling process of the ready-to-fill AT-Closed Vials® is made of very few steps:
- Filling: the stopper is pierced by a specially designed needle dispensing the product inside the container
- Closing: the puncture trace is re-sealed by a laser shot on the stopper
- Capping: simple snap-fit of plastic cap, inside the barrier.
"Scaling-up"
Straightforward scaling-up, identical processing, tools and disposables are used at all capacity levels.
The Crystal® M1 Filling Station has been developed to meet small scale cGMP pharmaceutical filling.
Being manually operated, the filling capacity goes up to 180 vials/hour depending on product characteristics, with batch size ranging from less than 10 up to 1,500 vials (two operators).

Advantages
- Manual equipment
- Easy-to-deploy: at your site in 8 weeks, qualified in 1 day
- Installed in Biosafety Cabinet or Isolator
- Very limited space required
- Higher quality assurance of aseptic filling thanks to the ready-to-fill AT-Closed Vial® supplied clean and sterilized
- Only electricity required to operate the equipment
規格 / Specification
Crystal® Filling Lines | Crystal® M1 Filling Station | Crystal® L1 Robot Line | Crystal® SL1 Robot Line | Crystal® PX Filling Line | ||
---|---|---|---|---|---|---|
*1 Ready-to-fill nested containers. | ||||||
Container | AT-Closed Vial® | AT-Closed Vial® | AT-Closed Vial®, Prefilled Syringe, Open Glass Vial *1 |
AT-Closed Vial | ||
Max. output | 180 u/h | 600 u/h | 600-700 u/h | 6.000-10.800 u/h | ||
Containment | BSC or Isolator | RABS or Isolator | RABS or Isolator | RABS or Isolator | ||
Typical footprint | 1 m 2 (11 ft 2) | 1,5 m 2 (16 ft 2) | 1,5 m 2 (16 ft 2) | 12-18 m 2 (130-195 ft 2) | ||
Closing IPC | 100% | 100% | 100% | 100% | ||
Utilities WFI Vacuum Electricity |
─ ─ Yes |
─ ─ Yes |
─ Yes Yes |
─ ─ Yes |
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